RuggedCom Computer Hardware RP100 User Guide

RuggedPower™ RP100  
Hardware Installation Guide  
Revision 100 - June 13, 2011  
 
RuggedPower™ RP100  
Table of Contents  
Cautions ..................................................................................................................................... 6  
1. Product Overview ................................................................................................................... 7  
1.1. Functional Overview .................................................................................................... 7  
1.2. RP100 Front Panel Description .................................................................................. 7  
1.3. RP100 Top View ......................................................................................................... 8  
1.4. RP100 Side View ........................................................................................................ 8  
2. Installation .............................................................................................................................. 9  
2.1. DIN Rail Mounting ....................................................................................................... 9  
2.2. AC Power Supply Wiring and Grounding .................................................................... 9  
2.3. DC Power Supply Wiring and Grounding ................................................................. 10  
2.4. RJ45 Ports – Signal Description ............................................................................... 10  
2.4.1. 10/100 TX Port ............................................................................................... 10  
2.4.2. RuggedMAX Power Port / IEEE802.3at Port .................................................. 11  
3. Specifications ....................................................................................................................... 12  
3.1. Power Supply Specifications ..................................................................................... 12  
3.2. Mechanical Specifications ......................................................................................... 12  
3.3. Physical Dimensions ................................................................................................. 13  
A. Warranty .............................................................................................................................. 14  
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RP100 Installation Guide Rev100  
 
RuggedPower™ RP100  
List of Figures  
1.1. RP100 Front Panel ............................................................................................................. 7  
1.2. RP100 Top View ................................................................................................................. 8  
1.3. RP100 Side View ................................................................................................................ 8  
2.1. RP100 DIN Rail Mounting .................................................................................................. 9  
2.2. AC Power Supply and Ground Connections ...................................................................... 9  
2.3. DC Power Supply and Ground Connections .................................................................... 10  
2.4. RJ45 Port Pinout .............................................................................................................. 11  
3.1. RP100 Dimensions ........................................................................................................... 13  
RuggedCom® RuggedPower™  
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RP100 Installation Guide Rev100  
 
RuggedPower™ RP100  
List of Tables  
1.1. RP100 Front Panel LED ..................................................................................................... 7  
2.1. RJ45 Ethernet Port Pinout ................................................................................................ 11  
3.1. RP100 HI AC/DC Power Supply Specifications ................................................................ 12  
3.2. RP100 LO DC Power Supply Specifications .................................................................... 12  
3.3. Mechanical Specifications ................................................................................................. 12  
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RP100 Installation Guide Rev100  
 
Cautions  
Cautions  
Caution: Service  
This product contains no user-serviceable parts. Attempted service by unauthorized  
personnel shall render all warranties null and void.  
Changes or modifications not expressly approved by RuggedCom Inc. could invalidate  
specifications, test results, and agency approvals, and void the user’s authority to  
operate the equipment.  
Should this device require service, refer to Appendix A, Warranty in this guide.  
Caution: Physical Access  
This product should be installed in a restricted access location where access can only  
be gained by service personnel or users who have been instructed about the reasons  
for the restrictions applied to the location and about any precautions that shall be taken;  
and access is through the use of a tool or lock and key, or other means of security,  
and is controlled by the authority responsible for the location.  
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RP100 Installation Guide Rev100  
 
 
1. Product Overview  
1. Product Overview  
1.1. Functional Overview  
The RuggedPower™ RP100 is a wide mouth power injector. Data presented on the 10/100 TX  
port is coupled with power on the RuggedMax port. This allows for a single CAT-5E STP (shielded  
twisted pair) cable between the RP100 and the powered device, providing both data and power.  
The RP100 can be ordered with one of two power supply options:  
• “LO” power supply option: the RP100 operates on DC power in the range of 10 VDC to 60 VDC  
and can deliver power up to 36 W.  
• “HI” power supply option: the RP100 operates on AC power in the range of 90 VAC to 264 VAC,  
or on DC power in the range of 88 VDC to 300 VDC, and can deliver power up to 25 W.  
The RP100 can be ordered with one of two application options:  
• “RM” option: the RP100 is intended for RuggedMax WiMax devices only.  
• “AT” option: the RP100 complies with the IEEE802.3at specification.  
1.2. RP100 Front Panel Description  
Figure 1.1. RP100 Front Panel  
The front panel LED provides the following indication:  
LED  
Activity  
Description  
Power  
Solid (Green)  
Power On  
Table 1.1. RP100 Front Panel LED  
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1. Product Overview  
1.3. RP100 Top View  
Figure 1.2. RP100 Top View  
1.4. RP100 Side View  
Figure 1.3. RP100 Side View  
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RP100 Installation Guide Rev100  
 
       
2. Installation  
2. Installation  
2.1. DIN Rail Mounting  
The RP100 comes with a standard DIN rail mounting bracket. Figure 2.1, “RP100 DIN Rail  
Mounting” details the mounting configuration for a standard 1" DIN rail.  
Figure 2.1. RP100 DIN Rail Mounting  
2.2. AC Power Supply Wiring and Grounding  
This section applies only to RP100 units equipped with the “HI” power supply option.  
Figure 2.2. AC Power Supply and Ground Connections  
Connect the AC power supply as follows:  
1. +/L = AC HOT, and is connected to the HOT terminal of the AC power source.  
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RP100 Installation Guide Rev100  
 
         
2. Installation  
2. -/N = AC NEUTRAL, and is connected to the NEUTRAL terminal of the AC power source.  
3. Ground must be connected to the Safety Ground via a braided cable or other appropriate  
grounding wire.  
4. Safety Ground should be connected to the power supply ground or equipment ground bus.  
2.3. DC Power Supply Wiring and Grounding  
+
Figure 2.3. DC Power Supply and Ground Connections  
Connect the DC power supply as follows:  
1. +/L = DC (+), and is connected to the positive (+) terminal of the DC power source.  
2. -/N = DC (-), and is connected to the negative (-) terminal of the DC power source.  
3. Ground must be connected to the Safety Ground via a braided cable or other appropriate  
grounding wire.  
4. Safety Ground should be connected to the power supply ground or equipment ground bus.  
Ground must be disconnected from Chassis Ground during HIPOT (Dielectric  
strength) testing.  
2.4. RJ45 Ports – Signal Description  
2.4.1. 10/100 TX Port  
10/100Base-TX ports allow connection to standard CAT-5E STP (shielded twisted pair) cable with  
RJ45 male connectors. The RJ45 receptacles are directly connected to the chassis ground on the  
unit and can accept CAT-5E STP (shielded twisted pair) cables. When shielded cables are used,  
care must be taken to ensure that a ground loop is not formed via the shield wire and the RJ45  
receptacles at either end. Figure 2.4, “RJ45 Port Pinout” shows the RJ45 port pinout.  
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RP100 Installation Guide Rev100  
 
       
2. Installation  
2.4.2. RuggedMAX Power Port / IEEE802.3at Port  
The RuggedMax Power port takes data received on the 10/100 Base TX port and injects power  
on pins 4, 5 and 7, 8. CAT-5E STP (shielded twisted pair) cable should be used to connect this  
port to the powered device. For RP100 units with the “AT” IEEE802.3at-compliance option, the  
unit only delivers power when an IEEE802.3at-compliant powered device is attached.  
RuggedMax Power  
10/100 Base Tx  
Signal  
Pin  
Signal  
+Tx  
-Tx  
+Rx  
V+  
Pin  
1
1
2
3
4
5
6
7
8
+Tx  
-Tx  
2
3
+Rx  
4
Terminated  
Terminated  
-Rx  
V+  
5
-Rx  
V-  
6
7
Terminated  
Terminated  
V-  
8
Figure 2.4. RJ45 Port Pinout  
Shield (Chassis  
Ground)  
Shield (Chassis  
Ground)  
Case  
Case  
Table 2.1. RJ45 Ethernet Port Pinout  
The unused pins, 4, 5, 7, and 8 of the 10/100Tx port are terminated to Chassis Ground  
via a network that improves EMI and ESD performance.  
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RP100 Installation Guide Rev100  
 
     
3. Specifications  
3. Specifications  
3.1. Power Supply Specifications  
Power  
Supply Type  
Output Power  
@ 85°C  
Minimum Input  
Maximum Input  
Fuse Rating  
Output Voltage  
90 VAC  
88 VDC  
264 VAC  
300 VDC  
3.15 A  
3.15 A  
54 V  
54 V  
25 W  
25 W  
RP100 HI AC/DC  
Table 3.1. RP100 HI AC/DC Power Supply Specifications  
Power  
Supply Type  
Output Power  
@ 85°C  
Minimum Input  
Maximum Input  
Fuse Rating  
Output Voltage  
24 W @ 12 Vin  
36 W @ 24-48 Vin  
RP100 LO DC  
10 VDC  
60 VDC  
5 A  
54 V  
Table 3.2. RP100 LO DC Power Supply Specifications  
3.2. Mechanical Specifications  
Specification  
Value  
Dimensions  
(Length × Width × Depth)  
4.625 × 2.225 × 3.75 inches  
(117 × 57 × 95 mm)  
Weight  
1.92 lb (0.87 Kg)  
Enclosure  
Die cast aluminum  
Table 3.3. Mechanical Specifications  
RuggedCom® RuggedPower™  
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RP100 Installation Guide Rev100  
 
           
3. Specifications  
3.3. Physical Dimensions  
Figure 3.1. RP100 Dimensions  
RuggedCom® RuggedPower™  
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RP100 Installation Guide Rev100  
 
   
Appendix A. Warranty  
Appendix A. Warranty  
RuggedCom warrants this product for a period of five (5) years from the date of purchase. This  
product contains no user-serviceable parts. Attempted service by unauthorized personnel shall  
render all warranties null and void. For warranty details, visit www.RuggedCom.com or contact  
your customer service representative.  
Should this product require service, contact the factory at:  
RuggedCom Inc.  
300 Applewood Crescent  
Concord, Ontario  
Canada L4K 5C7  
Phone: +1 905 856 5288  
Fax: +1 905 856 1995  
RuggedCom® RuggedPower™  
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RP100 Installation Guide Rev100  
 
 

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